Future-Proof Your Production Process With Plant Automation Systems
In a busy production plant, efficiency is everything. But manual tasks are often a barrier to peak performance.
Unlock your plant’s full potential.
Orise’s tailored plant automation services reduce downtime, increase output, and ensure consistent, high-quality results through advanced algorithms and high-speed data exchange.
See how it works
Manual Inefficiencies Cost More Than Time
Manual oversight can give a semblance of more control. However, relying too heavily on outdated practices can raise issues that slow your process down and drive expenses up:
Orise is an expert in eliminating these problems. We identify the right automation to remove these points of friction, so you can improve output and scale with confidence.
What Is a Plant Automation System?
Put simply, a plant automation system is a network of technologies that simplify, monitor, control, and organize industrial processes in production.
This reduces manual work, increases efficiency, and improves safety and compliance.
Previously, plants like yours had to rely solely on your operators to check and adjust equipment by hand. Now, automation can collect and transmit data to higher-level systems for monitoring, analysis, and reporting, supporting smart manufacturing initiatives. Gather data and make decisions in real time to keep everything running optimally.
Key Components of Our Automation Systems
- PLCs (Programmable Logic Controllers): Custom programs that can control the machinery in your plant, responding to real-time inputs to coordinate multiple production operations
- SCADA (Supervisory Control and Data Acquisition): Software that gives your information management team a high-level oversight, data visualization, and remote control over industrial processes
- DCS (Distributed Control Systems): Systems that split control up across various controllers to give greater reliability and scalability
- IIoT Sensors: Devices that continuously monitor variables such as temperature, pressure, or motion so you can act on any changes
- MES (Manufacturing Execution Systems): MES is the bridge between your plant floor and enterprise systems, a software layer which gives you full visibility and control of production execution.
- Coordinated Drive Systems: These connect previously isolated motors to synchronize motion across your equipment, keeping lines moving smoothly and increasing efficiency in high-speed or continuous processes.
The Solution: See Results With Smart Plant Automation Systems
Data, data, data. It’s a term we hear all the time. But for good reason. Through the integration of innovative automation technology, data becomes real-time insights that drive results. Think instant analytics to spot issues fast, predictive maintenance to prevent breakdowns, and intelligent alerts that keep your team a step ahead.
Know exactly how your machines are performing and how they can do even better.
The benefits of automation are countless, but here are the headlines:
Greater Efficiency and Increased Throughput
We’re all about making your processes faster, smoother, and more reliable through flexible automation tech. Replace error-prone manual data logging with precise, repeatable processes.
We use smart sensors and control systems like PLCs and SCADA to constantly monitor conditions such as temperature or pressure. These systems automatically adjust operations and alert you to issues before they cause downtime. No more surprises: just consistent production with faster cycle times.
Seamless System Communication
Siloed systems slow everything down. Machines that lack communication isolate information and need more manual checks. That can cause missed issues and costly consequences, not to mention lower productivity.
Automation changes that. MES and solutions such as PLCs, SCADA, and control systems connect all your equipment, allowing them to exchange data and respond to changing conditions in a coordinated way without human intervention. Meanwhile, coordinated drive systems ensure every moving part of your line is working together, not in isolation.
Then, digitalization builds on this foundation. With the help of Industrial Internet of Things (IIoT) devices, data from your automated systems can be captured and centralized. Orise’s Data Management Platform then transforms this information into actionable data, enabling historical performance tracking, visual alerting, and centralized monitoring across your operations.
But none of this is possible without automation first bringing your machines together.
Scalable Systems
As your plant grows, your processes will need to evolve to keep up. Normally, expansion would mean an unmanageable increase in manual work. But automation makes this achievable.
Automation with Orise is built on flexible, modular platforms that can be easily reprogrammed to adapt to changing conditions. You can add new sensors, machines, and software without disrupting existing workflows, ensuring increased output without increased delays or errors.
Safer, Compliant Workspaces
The more standardized and documented your processes are, the easier it is to remain in line with regulation. Automation provides just that. Systems like SCADA/PLC maintain consistency (the key to compliance). Others, such as PCS/DCS, continuously track quality parameters to prevent safety issues from occurring.
What’s more, these automation systems keep track of everything. They make auditing easy with clear, traceable records of every action or event.
Why Choose Orise for Plant Automation?
- Consulting to find your ideal solution
- Implementing cutting-edge automation and digitalization
- Ongoing optimization that keeps you ahead
Here’s what sets us apart:
Vendor-Agnostic Expertise
We don’t tie you down to a specific technology or brand. We’ll simply find the best solution for your specific needs.
It may be that you already work with a partner and need to revolve your automation around existing systems. Or perhaps you’re building from scratch and need support finding solutions that fit your unique requirements. Not a problem either way!
Though we take a vendor-neutral approach, we partner with some of the best industrial automation solutions providers around the world. As such, our experts are well-practiced in implementing leading platforms. They can apply this knowledge to finding the optimal option for your plant.
Global Reach, Local Impact
With Orise, you really do get the best of both worlds. Our worldwide presence allows us to have specialists in many locations. Need a local engineer for hands-on support? Chances are, we can deploy one in no time.
At the same time, as a global company, we bring worldwide expertise to every project. We know what the very highest standards look like and set these as our baseline. You can be sure your plant automation systems will be secure, compliant, and reliable no matter where you operate.
Tailored Solutions
No two systems are exactly the same, so why should your automation be? We don’t deal in out-of-the-box solutions. Instead, we collaboratively customize solutions to suit your exact challenges, goals, and growth plan. That way, you’ll see impact fast and can quickly bring real results to your stakeholders.
A Proven Path to Automation Success
Discover and Design
What do your existing systems or processes look like? Where do your current inefficiencies lie? And what are your goals for this project?
With these main points of interest at this stage, we design a tailored automation strategy that fits perfectly with your needs and can grow alongside the systems within your plant.
Engineer and Build
We work closely with you to select the best technologies to suit your needs. We can also support you in integrating new automated systems within your existing setup..
Our engineering expertise ensures that everything is implemented with the utmost precision and reliability.
Install and Integrate
We can deploy expert engineers to personally handle on-site installation and integration, making sure everything works as planned and adapts to your existing processes. Enjoy a smooth, low-disruption transition that allows you to see results fast, without upheaval.
Optimize and Evolve
Once your automated systems are up and running, we don’t just walk away. As a forward-thinking partner, we continue to collaborate with you. We provide ongoing consulting and reviews to fine-tune operations, improve efficiency, and action insights from your data.
With frequent optimization and modernization, you stay ahead of any industry changes and tech advancements. This way, the value of your investment is extended for years to come.
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Harmonizing Systems: How We Integrate Your Operational Technology (OT) Legacy tech? Brand preferences? A patchwork of suppliers? Not an issue.
In industrial operations, system landscapes are rarely uniform. You may be using a variety of different vendors and technologies that you wish to integrate into your plant’s automation.
We appreciate that.
Orise has over 30 years of experience integrating OT across both the process and discrete manufacturing industries. We can help no matter what platforms your systems depend on. Let’s bring everything together seamlessly and securely.
We work with all major platforms across every layer of the automation pyramid (PLCs, DCS, SCADA, and more). No matter what the vendor or version, we’ll connect it.
Built-In Security: Automation That Increases Resilience
Industrial networks are increasingly becoming a target for cyber threats. As such, cybersecurity is a prime concern for companies considering moving to a more automated system.
Orise places security at the core of your plant automation. We go beyond industry best practices to minimize vulnerabilities and keep your production protected. With the right solution in place, automation can improve your plant’s resilience, not detriment it.
As your dedicated automation partner, we work closely with your OT and IT teams to align and improve your existing security policies and infrastructure.
We’re ISO 9001 certified and committed to delivering consistent, high-quality services and solutions with security at their heart.
With Orise, you get a system that’s as secure as it is powerful.
Built for Processing Manufacturers Like You
Pharma and Biotech
In pharmaceuticals and biotech, precision, traceability, and compliance are more important than perhaps in any other sector. Orise supports global life science manufacturers with automation solutions that fit even the strictest FDA and industry standards. From control strategy to full lifecycle management, we deliver scalable, high-performance systems that ensure data integrity, product safety, and smooth operations, always.
Food and Beverage
Our smart, scalable solutions also help food and beverage production plants increase operational efficiency. We unlock hidden value in your cycle, from fully automated, paperless production planning to flexible batch automation with recipe control. Integrate every layer, from shop floor to ERP, to enable real-time insights, easy production tracking, and full traceability of ingredients — all personalized to your goals.
Chemicals
Meet rising demands for performance, sustainability, and digital transformation in chemical manufacturing, whether in greenfield or brownfield environments. We have ISA95-level expertise and decades of experience across basic and specialty chemicals. Our vendor-independent, end-to-end automation is tailored to your processes. Turn complex chemical systems into streamlined, efficient operations that deliver measurable ROI fast.
Energy and Resources
Achieve more efficient, modern energy and resources production systems that reduce emissions. Do you work in power generation and hydrogen, mining, utilities, or environmental services? Let’s optimize and automate your processes to reduce downtime and enhance sustainability. We maximize ROI, no matter how complex your infrastructure or goals.
Join Plants Leading the Way With Orise
Ready to eliminate inefficiencies, increase quality and safety, and scale with ease? Orise delivers smart, secure automation that’s built for your plant, your goals, and your future.
With a potent combination of deep expertise, decades of experience, global reach, and fully tailored solutions, we don’t just help you catch up; we ensure you lead.
Start future-proofing your production plant today.