A smart factory is more than an idea—it’s a reality where production processes are seamlessly connected, optimized, and agile in responding to changing demands.
Orise’s expertise lies in making this transformation practical and achievable with proven solutions designed for your specific goals. We accompany you from vision to implementation.
Building a digital factory begins with a clear, actionable strategy. At Orise, we work alongside your team to develop a tailored digitalization strategy that matches your company goals. By defining detailed steps in a roadmap, we define the foundation for the digital transformation of your production processes. As a result, you will receive a detailed roadmap that strategically plans the use of digital technologies to reduce costs, increase efficiency and boost your competitiveness.
Our IIoT (Industrial Internet of Things) assessment offers a comprehensive analysis of your factory’s digital and operational infrastructure and defines your digital maturity level. We determine your current position on the path to Industry 4.0 and create a detailed plan on how your production processes can be optimized using networked systems. By identifying bottlenecks, inefficiencies and unrealized opportunities, we outline a clear plan to incorporate IIoT, AI technologies, and smart systems while providing your business with actionable insights to drive decision-making that supports long-term competitiveness.
The smart factory represents the future of manufacturing and is based on IIoT technologies. With intelligent, connected machines that exchange data in real time, production becomes more flexible, faster and more cost-efficient. By introducing smart factory concepts, Orise enables the automation and optimization of your entire production chain – for greater efficiency, more precise data analysis and improved responsiveness to market demands.
A Manufacturing Execution System (MES) for production planning and control (PPS/APS) is essential for controlling and optimizing production processes in real time. The integration of an MES system provides your company with complete transparency regarding production status and resource utilization. Bottlenecks can be avoided, delivery times shortened and quality increased. A MES helps you to make full use of your production capacities and maximize efficiency.
Modern manufacturing demands tight integration between IT systems (like SAP/ERP) and OT environments (e.g., machinery and shop floor equipment). Orise brings expertise in bridging these domains, enabling real-time data flow and collaborative functionality between digital and physical systems. This convergence results in streamlined workflows, increased transparency, and optimal resource planning.
Digital shop floor management takes your production to the next level by enabling real-time transparency and efficient control. With digital tools for shopfloor management, you can view the production status at any time, make optimum use of resources and react immediately to disruptions. This digitalization of the shop floor not only increases productivity but also facilitates continuous improvement through data-driven analysis.
A digital twin is a virtual image of your physical production processes and enables you to simulate and optimize processes in real time. With a digital twin, you can visualize your production processes, identify weak points and eliminate potential errors in advance. This reduces costly downtime, improves quality and shortens the development time for new products. The digital twin is the key to proactive and data-driven production optimization.
Artificial intelligence is reshaping how industries operate by enabling predictive analytics, machine learning, and smart decision-making tools. Orise empowers businesses to tap into this potential with bespoke AI solutions tailored to optimize production and anticipate challenges. The implementation of AI technologies enables companies to make meaningful use of their data, recognize patterns and continuously improve processes. Whether it’s addressing bottlenecks or automating quality control, AI becomes a powerful tool in the smartest factories.
Digital transformation is not just about the vision—success lies in execution. From installing AI-based process analyses to enabling digital shopfloor management, we guide you through the implementation process step by step. Our systematic and result-driven process ensures that your technology investments integrate smoothly with existing workflows while delivering clear operational value.
The Orise Solution
Outcome
With Orise Consulting as your trusted partner, your smart factory transformation won’t just remain an idea—it will become the operational backbone driving your competitive advantage.
From strategy to execution, we ensure seamless integration of digital technologies to meet the needs of today and prepare for tomorrow.